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Hilo Gold
Big Island Candies says 'aloha' to double-digit growth...

by Wendy Kimbrell

CANDY INDUSTRY May 2000

If you build it, they will come. And if you provide a high-quality product supported by a savvy marketing approach, they'll keep coming back. And so will their friends.

Those straightforward business practices are the foundation of Big Island Candies' success, and comprise the basic strategy for the Hawaii-based company's plans for growth, gradual but sure.

Big Island Candies, based on the Big Island of Hawaii in the city of Hilo (pronounced 'hee-low'), merchandises its near 80-item line of gourmet chocolate and baked confections primarily from one 4,000-square-foot retail outlet. And although the establishment is located in one of the most remote locations in the country, Big Island's Hilo shop rings in annual retail sales of nearly $8 million.

That's a staggering dollar figure for just one retail outlet, but it's easy to comprehend how quickly the revenues stack up as one observes the seemingly endless stream of visitors pouring through the store as they alight from bus after crowded bus. Local patrons and tourists alike regularly cram the strategically planned aisles, while they eagerly carry armloads of product to the ever-ringing registers.

"There are many Hawaii residents who fly in from one of the other islands, take a taxi here, buy product for themselves and gifts for their friends and family, then go back to the airport and fly back home," says Allan Ikawa, Big Island president and owner.

The company's burgeoning catalog and internet sales don't prevent Big Island fans from making the journey personally.

Keeping it simple
Ikawa, a 50-something entrepreneur who founded Big Island in 1977, has seen the company's sales more than double during just the last five years. And although Big Island could easily quadruple sales overnight by selling to distributors or directly to wholesalers, Ikawa is committed to keeping business at Big Island simple and independent.

"I've been approached by the major discounters who want to buy trailer loads of our product, but I've turned them down," Ikawa says. "I'm a simple man, and I'm not motivated by short-term monetary gain. If you care only for money, you're not going to be successful in the long-run."

Nevertheless, Ikawa is preparing for steady growth, to the tune of annual double-digit revenue increases. "Since we moved to this location two years ago, I have acquired three surrounding properties, in preparation for future expansion." 

Before the company begins tearing down walls in its production faciloity, however, Ikawa is focused primarily upon increasing efficiencies in its existing 20,000-wquare-foot production facility. The company also plans to increase catalog and internet sales while broadening and enhancing brand awareness.

"Just because we're located in Hilo, that doesn't mean that people across the world can't become as familiar with our brand as they are with Godiva," Ikawa says. "The limited distribution of our product -- catalog, internet and our own retail sales -- combined with our Hawaiian gourmet quality, creates a mystique that people will go out of their way to attain," Ikawa says.

And go out of their way they do. Many of the tourists who frequent Big Island's retail store are from the Far East.

Upon arrival at Big Island Candies, patrons are greeted with a friendly "Aoha!" from Lizell Medeiros, Big Island's official greeter. Medeiros offers a free product sample to each customer, then directs him or her to a counter offering freshly brewed Hawaiian coffee.

Meanwhile, retail salespeople quickly direct the heavy traffic with a presentation of the product-of-the-day, and brief explanation of the store's layout (often rattled off in Japanese). Once in the store, customers are free to view the actual production process taking place behind huge plate glass windows that reveal the majority of Big Island's production facility.

A painstaking process
Closest to the viewing area is the dipping line, where five to seven plant workers painstakingly dip the company's famed shortbread cookies into Peter's chocolate. Each cookie is dipped individually, by hand.

"We couldn't find a machine that could provide the proper angle of chocolate that we wanted," Ikawa says. He notes that the dipping line is efficient because production switches frequently throughout the day from a variety of different shortbreads and dipped products to chocolate batches.

"This way, when we switch from one product to another, we don't have to shut down the whole line, sanitize it and then start it up again. And besides, the customers love to watch the hand-dipping," Ikawa says.

Still one of Ikawa's key priorities in 2000 is to purchase new production equipment. Big Island's 20,000-square-foot production facility runs one shift daily, yet manages to produce all varieties of the company's diverse product line. And while the Hilo facility produces a variety of chocolate-covered macadamia nuts, brownies, crisps and nut/marshmallow blends, Big Island's plain and chocolate dipped shortbread cookies are the company's most prolific sellers.

Shortbread cookie production begins in the bakery area, which Ikawa confesses to placing in a hidden area of the plant. 

Shortbread cookie dough batches are mixed in one of three Hobart mixers then manually dropped into an extruder. The result is a series of rectangular blocks of cookie dough that are wheeled to a cool room for chilling overnight.

The next morning, the dough blocks are run through a slicer that cuts the dough into rectangular slices. The slices are placed on large cookie sheets that are subsequently place into one of three Baxter ovens. After baking, the cookies cook, and are manually wheeled to the dipping line. After dipping, the chocolate is allowed to set on the cookie overnight.

The next morning, cookies travel first through a Safeline metal detector, and then to Formost Packaging's FW340mII Fuji form, fill, seal wrapper

After wrapping, the cookies are manually packaged into Big Island's gold boxes, which are then sealed in cellophane before being placed either on the store's shelves, or into one of many baskets for orders via the catalog or internet.

Says Sherrie Ann Holi, chief operating officer, "One of our biggest priorities right now is to really get the catalog and internet portion of our company going, and try to reach more people out there."

The company launched its website last June, and was shocked at the immediate response. Plans are to continue fine-tuning the website with frequent updates, including announcements of new products, which the company makes quarterly.

Meanwhile, catalog sales continue to climb, and although the company's mail-order business is five years old, Holi believes it has great potential for growth.

"One of the issues we've been wrestling with is our brand equity," Holi explains. "Our old company logo is attractive, and we like it, but we were afraid that our company name was lost. So, we introduced a new identity this year. We'll continue to use the old logo, but our new identity answers the issue of people being able to read and recognize our name.

The new logo, as described by Big Island's Spring 2000 catalog, represents the company's heritage, traditions, and commitment to embrace the future.

"The swirl at the heart of the logo symbolizes positive energy moving like the waves of the ocean while also representing the swirl of chocolate," the catalog reads. "The brushstroke line suggests the universal link between the past and future, and our desire to connect the world by sharing gifts of aloha with you."

The logo's representation of positive energy reflects Ikawa's commitment to positive energy at Big Island Candies. "We have a very low turnover rate here because I believe that if a person is happy, that energy gets directed into the product, and into the organization as whole," Ikawa says.

Ikawa, a community philanthropist and avid golfer, often offers tidbits of his life's philosophy during conversation. And, he has weathered blows that add credibility to his words. "I nearly went bankrupt three times," he says with perfect candor. "But I didn't fail because I never gave up. I just refused to give up."

Ikawa has spent the last decade training his key managers in the school of tenacity. His stepdaughter, Holi, has been with the company for 10 years, as has Bonnie Honda, the company's chief financial officer. 

"I'm getting old," Ikawa jokes. "And basically all I want to do is to play golf. I've prepared Sherrie and Bonnie to run the company successfully whether I'm here or not."

Nevertheless, Ikawa's hands-on approach cannot be denied. Nor can his penchant for hanging tough until troubles melt into gold. And according to Ikawa, Holi and Honda are equipped to carry the torch. "They're good, and they're tough. They just need to keep believing in that."

END
«Return to Article Reprints Index

ARTICLE REPRINTS

Jana’s cookies fly high!

Packaging World, August 2002

 

Packaging Progress

Baking & Snack, April 2001

 

Bagging it up

Snack Food & Wholesale Bakery, April 2001

 

Hilo Gold

Candy Industry, May 2000

 

Wrapper increases efficiency at Purdy's

Candy Industry, June 1998

 

Better Bags

Packaging World, January 2000

 

Sandwich wrapping paces productivity

Packaging Digest, November 1994

 

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